Automation Maintenance

Maintenance Services

Your machine is down and you have no clue why. It would be helpful to get some insight on the problem by looking at the PLC program or to consult someone with intimate knowledge of automation and control equipment. We can help out your maintenance department to debug problems and to help you get back into production.

But, why wait until problems occur? We can come in and evaluate your older systems to let you know ahead of time if it is in trouble and needs to be replaced or whether it can be serviced. We can learn your system ahead of time, back up and document all your programs, and can be prepared to more quickly service your equipment when the time requires. Contact us today for a quote and be sure to check us out on Facebook.

Evaluation and Replacement Services

You have a machine is over 10 years old and it dies. The PLC has stopped working, it is obsolete, the machine builder is out of business or is otherwise unable to assist. We can help! We have the experience and the software for many brands of PLCs and operator interfaces to help to get your automation up and running. If the hardware is not repairable and obsolete, we can replace it with new, state-of-the-art hardware.

But, why wait until problems occur? We can come in and evaluate your older automation systems to let you know ahead of time if it is in trouble and needs to be replaced or whether it can be serviced. We can research your system ahead of time, back up, and document all your programs. By doing this, we can be prepared to more quickly service your equipment when the time requires.

Using an old, failing PLC5 in a panel that was falling apart...

Changed to new Contrologix Platform, converted the program, and cleaned up the wiring.

Food/Beverage

Automated liquid filling, CIP systems, water deaeration, product deaeration, flash pasteurization, tunnel pasteurization/warming, automatic carbonation systems, food handling, post bottle-filling processing, brewhouse control, kegging lines, palletizing, depalletizing, box and basket erecting.

Foundry

Automatic batching, charging control, hot metal control, sand mixing and distribution, sand molding, core machines, automatic mold assembly, shakeout control, heat treating, part conveyors, shot blast machines, part grinding and cleaning.

Hydraulics

Automatic pressure and load sense control, oil reservoir cleaning and temperature control, hydraulic valve assembly and testing.

Machine Tool

High precision machining controls, precision cutting controls, surface grinding controls, press controls, dial-index machine controls, swaging controls, electrostatic oilers, new control retrofits, stepper and servo systems.

Manufacturing

Automatic assembly, automatic and semi-automatic testing, conveyor systems, bar code printing and reading, industrial networking, data acquisition, report generation.

Mineral

Plant controls which includes dust collectors, precise material flow control, grinding, air and conveyor transportation, rotary oven dryers, and automated truck loading.

Pharmecutical

Automatic precision vial filling and capping, container assembly and testing, and test verification.

Plastics

Resin compounding controls which includes precise component weighing and injection controls, mixing controls, final product packaging, bag house controls, product labeling, and data collection.

Industries Served

We supply high-quality automation and control systems for many industries

"I purchased automation services from Prime Control Systems to meet my company’s need for additional engineering/programming assistance. Because of my previous work history with PCS, I trusted the expertise of its engineers to complete my projects and assist my customers. They understand the importance of resolving our customers’ problems and keeping our customers happy. PCS provides quality engineered systems at an affordable price. They work well with me and my employees. PCS is always my first choice to contract for my service/programming needs."
Mike from ITS