Automation Design

Electrical CAD Drawings

We can design 3-phase distribution systems up to 480VAC. We have an extensive library of PLC I/O cards and device symbols. We can design complex automation systems such as relay ladder logic, complex I/O, specialty devices, etc. We can also design control panels from small J-boxes up to multi-door enclosures. We can design for compliance to cULus and CE.

PE Certification of Designed Systems

Some municipalities require control systems be certified by a professional engineer (PE). We have a certified professional engineer on staff (state of Wisconsin). In addition, Prime Control Systems is a certified professional engineering company registered in the state of Wisconsin. We can stamp drawings that are designed by us in compliance with some municipalities.

Three Phase System Design
Low Voltage Wiring and PLC Design
Panel Layout and Bill of Material
Contact us and we can discuss what automation equipment design services we can do for you.

Food/Beverage

Automated liquid filling, CIP systems, water deaeration, product deaeration, flash pasteurization, tunnel pasteurization/warming, automatic carbonation systems, food handling, post bottle-filling processing, brewhouse control, kegging lines, palletizing, depalletizing, box and basket erecting.

Foundry

Automatic batching, charging control, hot metal control, sand mixing and distribution, sand molding, core machines, automatic mold assembly, shakeout control, heat treating, part conveyors, shot blast machines, part grinding and cleaning.

Hydraulics

Automatic pressure and load sense control, oil reservoir cleaning and temperature control, hydraulic valve assembly and testing.

Machine Tool

High precision machining controls, precision cutting controls, surface grinding controls, press controls, dial-index machine controls, swaging controls, electrostatic oilers, new control retrofits, stepper and servo systems.

Manufacturing

Automatic assembly, automatic and semi-automatic testing, conveyor systems, bar code printing and reading, industrial networking, data acquisition, report generation.

Mineral

Plant controls which includes dust collectors, precise material flow control, grinding, air and conveyor transportation, rotary oven dryers, and automated truck loading.

Pharmecutical

Automatic precision vial filling and capping, container assembly and testing, and test verification.

Plastics

Resin compounding controls which includes precise component weighing and injection controls, mixing controls, final product packaging, bag house controls, product labeling, and data collection.

Industries Served

We perform services for many industries supplying top-notch quality automation and control systems.

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