Automation Implementation

Panel Fabrication

We can design, build, pre-test, and deliver any panel from small J-boxes to multi-door enclosures. We can build industrial enclosures from our designs or from yours.

All enclosures are checked out electrically and tested programmatically as much as possible in order to ensure that your automation solution is delivered to you ready for installation. We can certify your control panel to UL508 standards. Contact us today for a quote and be sure to check us out on Facebook.

PLC, HMI, and PC Programming

Our PLC (programmable logic controller), HMI (human-machine interface), and PC programming experience is extensive. We can support (but not exclusive to) the following automation manufacturers and products:

Rockwell/Allen Bradley PLC products (PLC2, PLC5, Micrologix, SLC, CompactLogix, Controllogix)
Allen Bradley HMI products (Panelview 1400 to Plus, RSView, FactoryTalk View ME/SE)
All Automation Direct PLCs and HMIs
Siemens products (300 and 400 series, 1200 and 1500 series, Step 7, TIA Portal, WinCC)
Labview, Teststand, and other NI products

Electrical Installation, Electrical Check Out, and Automation Start Up

After building, we can deliver and install most enclosures. We provide both installation and engineering services to ensure that the automation solution that you purchased will be installed in compliance with local and national codes and in a timely fashion.

Documentation and Training

No automation solution is complete without documentation and training. As a rule, our systems are designed to be as intuitive to use as possible. Also, if things do need attention, alarm messages are provide that can direct the operator in how to correct any problem. Written and electronic operator manuals, parts manuals, documented programs, and electrical CAD drawings are always provided at the end of the project. Finally, if your operators need training at your job site, we can provide that also.

Food/Beverage

Automated liquid filling, CIP systems, water deaeration, product deaeration, flash pasteurization, tunnel pasteurization/warming, automatic carbonation systems, food handling, post bottle-filling processing, brewhouse control, kegging lines, palletizing, depalletizing, box and basket erecting.

Foundry

Automatic batching, charging control, hot metal control, sand mixing and distribution, sand molding, core machines, automatic mold assembly, shakeout control, heat treating, part conveyors, shot blast machines, part grinding and cleaning.

Hydraulics

Automatic pressure and load sense control, oil reservoir cleaning and temperature control, hydraulic valve assembly and testing.

Machine Tool

High precision machining controls, precision cutting controls, surface grinding controls, press controls, dial-index machine controls, swaging controls, electrostatic oilers, new control retrofits, stepper and servo systems.

Manufacturing

Automatic assembly, automatic and semi-automatic testing, conveyor systems, bar code printing and reading, industrial networking, data acquisition, report generation.

Mineral

Plant controls which includes dust collectors, precise material flow control, grinding, air and conveyor transportation, rotary oven dryers, and automated truck loading.

Pharmecutical

Automatic precision vial filling and capping, container assembly and testing, and test verification.

Plastics

Resin compounding controls which includes precise component weighing and injection controls, mixing controls, final product packaging, bag house controls, product labeling, and data collection.

Industries Served

We supply high-quality automation and control systems for many industries

"I purchased automation services from Prime Control Systems to meet my company’s need for additional engineering/programming assistance. Because of my previous work history with PCS, I trusted the expertise of its engineers to complete my projects and assist my customers. They understand the importance of resolving our customers’ problems and keeping our customers happy. PCS provides quality engineered systems at an affordable price. They work well with me and my employees. PCS is always my first choice to contract for my service/programming needs."
Mike from ITS